The importance of machine efficiency, operator productivity, flexibility, product quality, and standardization for sustainable production is increasing day by day. To have efficient, high-quality, and flexible production lines and to have Lean, traceable, measurable, and hence manageable factories, you should use @rgeMAS MES (Manufacturing Execution System)
Pre-Digitalization Lean Transformation
Before digital transformation, the production system needs to be made lean, traceable, and measurable. Lean transformation efforts should be undertaken in production. Arge Bilişim consultancy team provides training, theoretical, and practical consultancy services to prepare the company for digital transformation.
Real-time Production Tracking
It is a module where entry and exit quantities at each station are tracked in real-time based on the specifications of each order, and when outsourcing is performed, quantity and quality data of the outsourcing manufacturer are collected and reported over the internet. Arge Bilişim provides consultancy services for the implementation of this module and offers software and hardware.
Work Plan (Routing)
It is a planning module that includes pricing, planning, OEE measurement, efficiency measurement, and performance calculation operations. Arge Bilişim provides consultancy services for the implementation of this module and offers software and hardware.
Efficiency & Performance Improvement
Arge Bilişim's industrial engineers are experts in productivity and quality-focused factory setup, L-out design and implementation, OPEX (operations excellence) department setup, work and method development, training on work and time studies, traceable and measurable line setup, quality and productivity measurement, bottleneck management training, fair wage system, and bonus system setup. Arge Bilişim's MES productivity module measures productivity, downtime, and performance in real-time.
Balanced Line Setup & Assignment Optimization
Modules used for efficiency and quality improvement, aiming to reach the source of inefficiency and/or quality issues, collect data from the source, analyze, and develop solutions.
Short and Long Follow-up & Bottleneck Management Module
Modules used for activities such as reaching the source of inefficiency and/or quality problems, collecting data from the source, analyzing, and developing improvement strategies for productivity and quality improvement purposes. Arge Bilişim provides consultancy services for the implementation of these modules and offers software and hardware.
Quality Improvement
Arge Bilişim, with its industrial engineering staff, provides consultancy services for the establishment of quality systems in factories, training on all kinds of quality control methods, and consultancy services on quality improvement. Arge Bilişim engineers establish real-time quality control systems with @rgeMAS software, including quality control modules such as in-line (statistical process control), end of line (end of line quality control), final quality control, and inspection, where quality is measured, evaluated, and actions can be taken.
Production Scheduling
@rgeSchedule is developed to easily plan even complex production processes. With this module of @rgemas, you can create as many scheduling scenarios as you want and turn them into real schedules. This module is where scheduling is performed.
Fair Wage and Bonus System
The wage system is one of the most fundamental systems of a business. Having a fair wage system has direct positive effects on the longevity and competitiveness of the company. Bonus is the extra income earned by employees when they bring in revenue above target and is a conditional expense. Salary + bonus is a profitable and fair wage system for both the factory and the employees. Arge Bilişim encourages productivity and quality by establishing objective criterion-based wage and bonus systems in factories.
Standard Time Measurement (Stopwatch & MTM)
Stopwatch method is used for the accurate measurement of operation standard times. MTM Operation is used for the universal accuracy measurement, optimization, and standardization of standard times.
Traceable Product and Measurable Production System
Traceability is a very important requirement for customer satisfaction and healthy production. Moreover, traceability of materials during production is the basis of measurability. Arge Bilişim establishes traceable production systems with bundle, kanban, supermarket, and lean walking systems using its industrial engineering staff. By building the traceable information system on this walking system, traceable production is designed. With the benefits of traceable production, traceability is provided for each product in terms of material, labor, quality, and energy.
OEE Improvement
OEE (Overall Equipment Effectiveness) is a KPI used to measure the effectiveness of production machines. The OEE of each production machine, including performance, quality, operating time, planned and unplanned downtimes, breakdowns-maintenance, and idle times, can be measured and reported in real-time. @rgemas MES measures the OEE of production machines in real-time and can also measure and report the performance of operators who feed or use the machine.
Effective Maintenance and Repair System
The aim of the machine breakdown tracking module is to minimize downtime caused by machine failures. Machine maintenance is a module that plans and monitors the implementation of machine maintenance. Arge Bilişim provides consultancy services for the implementation of these modules and offers software and hardware.
Predictive Maintenance
Automatic notification of maintenance needs to technical service personnel if maintenance time has not yet arrived for machines. The purpose of predictive maintenance is to prevent quality deterioration and minimize machine downtime to prevent a decrease in efficiency.
Demand Management
Managing the requests necessary for the continuity of production activities to procure all tools and materials needed internally or externally.
Procurement
Management of the procurement process. Needs can be calculated and created leanly and/or with MRP, ordered, and tracked.
Warehouse-Inventory Management
Software modules required for the management of warehouse definition, warehouse management, and stock movement processes.
Order Management
Software modules where customer and production orders are entered, transformed, and managed. Planning related to orders (conversion to production order, cancellation, increase, division, modification) can be carried out with these modules.
Product Tree & MRP
Software modules for calculating purchase orders, production orders, and net requirements using stock data after product tree design.
Product Design Document Management
Module for managing product design. It archives and manages all revision, technical drawing, and variant documents.
Cost Management
Software modules where the cost of stocks, products, and each order is calculated and reported as labor and material.
Supplier-Customer Evaluation
Software modules where criteria are defined, entries are made, ratings are given, and reports are generated for supplier and customer evaluation.
Human Resources Management Software
Software modules where personnel attendance control and payroll processes are managed.
ISO Standards Compliance Reports
@rgemas ERP material requirement planning software and @rgeMAS production management software provided by Arge Bilişim contain reports required by ISO 16949 standard used in the automotive industry. We provide reports that can be easily accepted both in the automotive industry and in ISO audits. With these reports, we provide information systems necessary for continuous improvement to our customers, enabling them to succeed in audits.
Software Integration
Software service performed for the integration of other software used by the company with @rgeMAS.