For factories that aim to produce products with traceability, compliance to standards, and documented processes and quality throughout the supply chain, it is essential to use @rgeMAS MES (Manufacturing Execution System). This system ensures lean, traceable, measurable, and thus manageable factories
Pre-Digitalization Lean Transformation
Before digital transformation, the production system needs to be made lean, traceable, and measurable. Lean transformation efforts should be undertaken in production. The consultancy team at Arge Bilişim provides training, theoretical, and practical consultancy services to prepare companies for digital transformation.
Real-time Production Tracking
It is a module where entry and exit quantities at each station are tracked in real-time based on the specifications of each order, and when outsourcing is performed, quantity and quality data of the outsourcing manufacturer are collected and reported over the internet. Arge Bilişim provides consultancy services for the implementation of this module and offers software and hardware.
Traceable Product and Measurable Production System
Traceability is a very important requirement for customer satisfaction and healthy production. Moreover, traceability of materials during production is the basis of measurability. Arge Bilişim establishes traceable production systems with bundle, kanban, supermarket, and lean walking systems using its industrial engineering staff. By building the traceable information system on this walking system, traceable production is designed. With the benefits of traceable production, traceability is provided for each product in terms of material, labor, quality, and energy.
ISO Standards Compliance Reports
Arge Bilişim offers @rgemas ERP material requirement planning software and @rgeMAS production management software, which includes reports required by ISO 9001 standards used in the automotive industry. We provide easily acceptable reports in both the main industry and ISO audits, enabling our customers to maintain information systems needed for continuous improvement. Our customers succeed in audits.
OEE (Overall Equipment Effectiveness) Improvement
OEE (Overall Equipment Effectiveness) is a KPI used to measure the effectiveness of production machines. The OEE of each production machine, including performance, quality, operating time, planned and unplanned downtimes, breakdowns-maintenance, and idle times, can be measured and reported in real-time. @rgemas MES measures the OEE of production machines in real-time and can also measure and report the performance of operators who feed or use the machine.
Effective Maintenance and Repair System
The aim of the machine breakdown tracking module is to minimize downtime caused by machine failures. Machine maintenance is a module that plans and monitors the implementation of machine maintenance. Arge Bilişim provides consultancy services for the implementation of these modules and offers software and hardwar
Production Scheduling
@rgeSchedule is developed to easily plan even complex production processes. With this module of @rgemas, you can create as many scheduling scenarios as you want and turn them into real schedules. This module facilitates scheduling.
Predictive Maintenance
Predictive maintenance automatically sends maintenance requirement notifications to technical service personnel if maintenance is needed even when the machine's maintenance time has not come yet. The purpose of predictive maintenance is to prevent a decrease in quality and to minimize machine downtime, preventing a decrease in efficiency.
Quality Improvement
Arge Bilişim, with its industrial engineering staff, provides consultancy services for the establishment of quality systems in factories, training on all kinds of quality control methods, and consultancy services on quality improvement. Arge Bilişim engineers establish real-time quality control systems with @rgeMAS software, including quality control modules such as in-line (statistical process control), end of line (end of line quality control), final quality control, and inspection, where quality is measured, evaluated, and actions can be taken.
Work Plan (Routing)
It is a planning module that includes pricing, planning, OEE measurement, efficiency measurement, and performance calculation operations. Arge Bilişim provides consultancy services for the implementation of this module and offers software and hardware.
Standard Time Measurement (Stopwatch & MTM)
The Kronometre module is used for accurate measurement of standard operation times. The MTM module is used for the universal measurement, optimization, and standardization of operation standard times.
Efficiency & Performance Improvement
Arge Bilişim's industrial engineers are experts in productivity and quality-focused factory setup, L-out design and implementation, OPEX (operations excellence) department setup, work and method development, training on work and time studies, traceable and measurable line setup, quality and productivity measurement, bottleneck management training, fair wage system, and bonus system setup. Arge Bilişim's MES productivity module measures productivity, downtime, and performance in real-time.
Balanced Line Setup & Assignment Optimization
These modules are used for efficiency and quality improvement, aiming to identify and resolve inefficiencies and quality problems at their source through data collection, analysis, and development activities.
Short and Long Follow-up & Bottleneck Management Module
Modules used for activities such as reaching the source of inefficiency and/or quality problems, collecting data from the source, analyzing, and developing improvement strategies for productivity and quality improvement purposes. Arge Bilişim provides consultancy services for the implementation of these modules and offers software and hardware.
Fair Wage and Bonus System
The wage system is one of the most fundamental systems of a business. Having a fair wage system has direct positive effects on the longevity and competitiveness of the company. Bonus is the extra income earned by employees when they bring in revenue above target and is a conditional expense. Salary + bonus is a profitable and fair wage system for both the factory and the employees. Arge Bilişim encourages productivity and quality by establishing objective criterion-based wage and bonus systems in factories.
Demand Management
Demand management involves managing the requests required to obtain all tools and materials necessary for production activities from internal or external sources.
Procurement Management
Procurement management involves managing the procurement process. Needs can be calculated and orders can be placed and tracked either in a lean manner or using MRP.
Warehouse-Inventory Management
These software modules are required for managing warehouse definition, warehouse management, and inventory movement processes.
Order Management
These software modules manage customer and production orders. Planning related to orders (conversion to production order, cancellation, increase, division, change) can be performed with these modules.
Bill of Materials & Material Requirements Planning (MRP)
After designing the bill of materials, these software modules calculate purchase orders, production orders, and net requirements using stock data.
Product Design Document Management
This module manages product design. It archives and manages all revision, technical drawing, and variant documents.
Cost Management
These software modules calculate and report the cost of stocks, products, and each order, considering labor and materials.
Supplier-Customer Evaluation
These software modules define criteria, input evaluations, assign ratings, and generate reports for supplier and customer evaluation.
Human Resources Management
These software modules manage personnel attendance control and payroll processes.
Software Integration
Integration of other software used by the company with @rgeMAS is achieved through software services.