Flexibility in production, real-time production tracking, machine efficiency, and traceability directly impact competitiveness. Therefore, these aspects of the factory should be enhanced. For factories with flexible lines, real-time production tracking, and are Lean, efficient, traceable, measurable, and hence manageable, you should use @rgeMAS MES (Manufacturing Execution System).
Pre-Digital Lean Transformation
Before undergoing digital transformation, it's necessary to make the production system lean, traceable, and measurable. Lean transformation efforts should be made in production. Arge Bilişim's consultancy team provides training, theoretical, and practical consultancy services to facilitate this transformation, preparing the company for digitalization.
OEE Improvement
OEE (Overall Equipment Effectiveness) is a KPI used to measure the effectiveness of production machines. The OEE of each production machine, including performance, quality, operating time, planned and unplanned downtimes, breakdowns-maintenance, and idle times, can be measured and reported in real-time. @rgemas MES measures the OEE of production machines in real-time and can also measure and report the performance of operators who feed or use the machine.
ISO Standards Compliance Reports
Arge Bilişim offers @rgemas ERP material requirement planning software and @rgeMAS production management software containing reports required by ISO9001 standards used in various industries. We provide reports acceptable both to the main industry and ISO audits, enabling continuous improvement for our customers.
Effective Maintenance and Repair System
The aim of the machine breakdown tracking module is to minimize downtime caused by machine failures. Machine maintenance is a module that plans and monitors the implementation of machine maintenance. Arge Bilişim provides consultancy services for the implementation of these modules and offers software and hardware.
Production Scheduling
@rgeSchedule has been developed to easily plan even the most complex production processes. With this module of @rgemas, you can create as many scheduling scenarios as you want and turn them into real schedules. This module is where scheduling takes place.
Predictive Maintenance
Predictive maintenance involves automatically notifying technical service personnel of maintenance needs even when machine maintenance time has not yet arrived. The purpose of predictive maintenance is to prevent a decrease in quality and minimize machine downtime to prevent a decrease in efficiency.
Real-time Production Monitoring
It is a module where entry and exit quantities at each station are tracked in real-time based on the specifications of each order, and when outsourcing is performed, quantity and quality data of the outsourcing manufacturer are collected and reported over the internet. Arge Bilişim provides consultancy services for the implementation of this module and offers software and hardware.
Traceable Product and Measurable Production System
Traceability is a very important requirement for customer satisfaction and healthy production. Moreover, traceability of materials during production is the basis of measurability. Arge Bilişim establishes traceable production systems with bundle, kanban, supermarket, and lean walking systems using its industrial engineering staff. By building the traceable information system on this walking system, traceable production is designed. With the benefits of traceable production, traceability is provided for each product in terms of material, labor, quality, and energy.
Quality Improvement
Arge Bilişim, with its industrial engineering staff, provides consultancy services for the establishment of quality systems in factories, training on all kinds of quality control methods, and consultancy services on quality improvement. Arge Bilişim engineers establish real-time quality control systems with @rgeMAS software, including quality control modules such as in-line (statistical process control), end of line (end of line quality control), final quality control, and inspection, where quality is measured, evaluated, and actions can be taken.
WorkSheet(Routing)
It is a planning module that includes pricing, planning, OEE measurement, efficiency measurement, and performance calculation operations. Arge Bilişim provides consultancy services for the implementation of this module and offers software and hardware.
Standard Time Measurement (Stopwatch & MTM)
The stopwatch method is used to measure standard time operations accurately. MTM is used for the universal accuracy measurement, optimization, and standardization of operation standard times.
Productivity & Performance Improvement
Arge Bilişim's industrial engineers are experts in productivity and quality-focused factory setup, L-out design and implementation, OPEX (operations excellence) department setup, work and method development, training on work and time studies, traceable and measurable line setup, quality and productivity measurement, bottleneck management training, fair wage system, and bonus system setup. Arge Bilişim's MES productivity module measures
Balanced Line Setup & Allocation Optimization
Balanced line setup is a prerequisite for continuous flow and increasing efficiency. Balanced lines (balanced line) must be established to provide sufficient and quality materials to each workstation. Arge Bilişim provides theoretical and practical consultancy services in factories on process management, balanced line setup to increase efficiency, and bottleneck management. With the automatic line setup module of @rgemas MES, both line balancing and balanced line setup with real operators are applied.
Short and Long Follow-up & Bottleneck Management Module
These modules are used for activities such as reaching the source of inefficiency and/or quality problems, collecting data from the source, analysis, and improvement to enhance productivity and quality.
Fair Wage and Bonus System
The wage system is one of the most fundamental systems of a business. Having a fair wage system has direct positive effects on the longevity and competitiveness of the company. Bonus is the extra income earned by employees when they bring in revenue above target and is a conditional expense. Salary + bonus is a profitable and fair wage system for both the factory and the employees. Arge Bilişim encourages productivity and quality by establishing objective criterion-based wage and bonus systems in factories.
Demand Management
It is the management of requests required to procure all tools and materials necessary for production activities from inside or outside. Arge Bilişim provides consultancy services for the implementation of this module and offers software and hardware.
Purchasing
It is the management of the purchasing process. Needs can be calculated and created, ordered, and tracked leanly and/or with MRP. Arge Bilişim provides consultancy services for the implementation of this module and offers software and hardware.
Warehouse & Inventory Management
Software modules required for managing warehouse definition, warehouse management, and stock movement processes. Arge Bilişim provides consultancy services for the implementation of these modules and offers software and hardware.
Order Management
Software modules where customer and production orders are entered and managed. Planning related to orders (conversion to production order, cancellation, increase, division, change) can be performed with these modules. Arge Bilişim provides consultancy services for the implementation of this module and offers software and hardware.
Bill of Materials & MRP
After the design of the bill of materials, software modules for calculating purchase orders, production orders, and net requirements using stock data. Arge Bilişim provides consultancy services for the implementation of these modules and offers software and hardware.
Product Design Document Management
It is the module where product design is managed. It includes archiving and management of all revisions, technical drawings, and variant documents. Arge Bilişim provides consultancy services for the implementation of this module and offers software and hardware.
Cost Management
Software modules where the costs of stocks, products, and each order are calculated and reported in terms of labor and materials. Arge Bilişim provides consultancy services for the implementation of this module and offers software and hardware.
Supplier & Customer Evaluation
Software modules where criteria are defined, inputs are made, scores are given, and reports are prepared for supplier and customer evaluation. Arge Bilişim provides consultancy services for the implementation of these modules and offers software and hardware.
Human Resources Management
Software modules where personnel attendance control and payroll processes are managed. Arge Bilişim provides consultancy services for the implementation of this module and offers software and hardware.
Software Integration
Software service for integrating other software used by the company with @rgeMAS.