You should use @rgemas MES (Manufacturing Execution System) and @rgemas ERP for lean processes based on Lean Manufacturing Philosophy, system design compliant with ISO 16949 standard, documentation, FIFO material and stock management, traceable, measurable, and thus manageable factories.
Lean Transformation Before Digitalization
The production system needs to be made Lean, traceable, and measurable for digital transformation.Lean transformation efforts should be made in production. Arge Bilişim's consultancy team prepares the company for digital transformation by providing training, theoretical consultancy, and practical consultancy services to carry out this transformation.
OEE Improvement
It's a Key Performance Indicator (KPI) used to measure the effectiveness of production machinery. The OEE of each production machine can be measured and reported in real-time for its performance, quality, uptime, planned and unplanned downtimes, breakdown-maintenance, and on-off statuses. @rgemas MES can measure the OEE of production machines in real-time and can also measure and report the performance of operators who feed or use the machine in real-time.
ISO Standards Compliance Reports
@rgemas ERP material requirement planning software and @rgeMAS production management software provided by Arge Bilişim contain reports required by ISO 16949 standard used in the automotive industry. We provide reports that can be easily accepted both in the automotive industry and in ISO audits. With these reports, we provide information systems necessary for continuous improvement to our customers, enabling them to succeed in audits.
Effective Maintenance and Repair System
The aim of the machine breakdown tracking module is to minimize downtime caused by machine failures. Machine maintenance is a module that plans and monitors the implementation of machine maintenance. Arge Bilişim provides consultancy services for the implementation of these modules and offers software and hardware.
Predictive Maintenance
The automatic notification of maintenance needs even when the maintenance time of machines has not yet arrived is sent to the technical service personnel. The aim of predictive maintenance is to prevent quality degradation and minimize downtime.
Production Scheduling
@rgeSchedule is developed to easily plan even complex production processes. With this module of @rgemas, you can create as many scheduling scenarios as you want and turn them into real schedules. It is the module where scheduling is performed. Arge Bilişim provides consultancy services for the implementation of this module and offers software and hardware.
Real-time Production Tracking
It is a module where entry and exit quantities at each station are tracked in real-time based on the specifications of each order, and when outsourcing is performed, quantity and quality data of the outsourcing manufacturer are collected and reported over the internet. Arge Bilişim provides consultancy services for the implementation of this module and offers software and hardware.
Traceable Product and Measurable Production System
Traceability is a very important requirement for customer satisfaction and healthy production. Moreover, traceability of materials during production is the basis of measurability. Arge Bilişim establishes traceable production systems with bundle, kanban, supermarket, and lean walking systems using its industrial engineering staff. By building the traceable information system on this walking system, traceable production is designed. With the benefits of traceable production, traceability is provided for each product in terms of material, labor, quality, and energy.
Quality Improvement
Arge Bilişim, with its industrial engineering staff, provides consultancy services for the establishment of quality systems in factories, training on all kinds of quality control methods, and consultancy services on quality improvement. Arge Bilişim engineers establish real-time quality control systems with @rgeMAS software, including quality control modules such as in-line (statistical process control), end of line (end of line quality control), final quality control, and inspection, where quality is measured, evaluated, and actions can be taken.
Work Plan (Routing)
It is a planning module that includes pricing, planning, OEE measurement, efficiency measurement, and performance calculation operations. Arge Bilişim provides consultancy services for the implementation of this module and offers software and hardware.
Standard Time Measurement (Stopwatch & MTM)
It is a module used for the correct measurement of operation standard times using the stopwatch method. MTM is a module used for the universal measurement, optimization, and standardization of operation standard times. Arge Bilişim provides consultancy services for the implementation of these modules and offers software and hardware.
Productivity & Performance Improvement
Arge Bilişim's industrial engineers are experts in productivity and quality-focused factory setup, L-out design and implementation, OPEX (operations excellence) department setup, work and method development, training on work and time studies, traceable and measurable line setup, quality and productivity measurement, bottleneck management training, fair wage system, and bonus system setup. Arge Bilişim's MES productivity module measures productivity, downtime, and performance in real-time.
Balanced Line Setup & Assignment Optimization
Balanced line setup is a prerequisite for continuous flow and increasing efficiency. Balanced lines (balanced line) must be established to provide sufficient and quality materials to each workstation. Arge Bilişim provides theoretical and practical consultancy services in factories on process management, balanced line setup to increase efficiency, and bottleneck management. With the automatic line setup module of @rgemas MES, both line balancing and balanced line setup with real operators are applied.
Short and Long Follow-up & Bottleneck Management Module
Modules used for activities such as reaching the source of inefficiency and/or quality problems, collecting data from the source, analyzing, and developing improvement strategies for productivity and quality improvement purposes. Arge Bilişim provides consultancy services for the implementation of these modules and offers software and hardware.
Fair Wage and Bonus System
The wage system is one of the most fundamental systems of a business. Having a fair wage system has direct positive effects on the longevity and competitiveness of the company. Bonus is the extra income earned by employees when they bring in revenue above target and is a conditional expense. Salary + bonus is a profitable and fair wage system for both the factory and the employees. Arge Bilişim encourages productivity and quality by establishing objective criterion-based wage and bonus systems in factories.
Demand Management
It is the management of requests required to procure all tools and materials necessary for production activities from inside or outside. Arge Bilişim provides consultancy services for the implementation of this module and offers software and hardware.
Purchasing
It is the management of the purchasing process. Needs can be calculated and created, ordered, and tracked leanly and/or with MRP. Arge Bilişim provides consultancy services for the implementation of this module and offers software and hardware.
Warehouse & Inventory Management
Software modules required for managing warehouse definition, warehouse management, and stock movement processes. Arge Bilişim provides consultancy services for the implementation of these modules and offers software and hardware.
Order Management
Software modules where customer and production orders are entered and managed. Planning related to orders (conversion to production order, cancellation, increase, division, change) can be performed with these modules. Arge Bilişim provides consultancy services for the implementation of this module and offers software and hardware.
Bill of Materials & MRP
After the design of the bill of materials, software modules for calculating purchase orders, production orders, and net requirements using stock data. Arge Bilişim provides consultancy services for the implementation of these modules and offers software and hardware.
Product Design Document Management
It is the module where product design is managed. It includes archiving and management of all revisions, technical drawings, and variant documents. Arge Bilişim provides consultancy services for the implementation of this module and offers software and hardware.
Cost Management
Software modules where the costs of stocks, products, and each order are calculated and reported in terms of labor and materials. Arge Bilişim provides consultancy services for the implementation of this module and offers software and hardware.
Supplier & Customer Evaluation
Software modules where criteria are defined, inputs are made, scores are given, and reports are prepared for supplier and customer evaluation. Arge Bilişim provides consultancy services for the implementation of these modules and offers software and hardware.
Human Resources Management
Software modules where personnel attendance control and payroll processes are managed. Arge Bilişim provides consultancy services for the implementation of this module and offers software and hardware.
Software Integration
It is the software service provided for the integration of other software used by the company with @rgeMAS. Arge Bilişim provides this software service.